Clean Meat Cultured Meat: just around the corner?

by Editor fleischwirtschaft.com
Friday, November 29, 2019
Despite the major challenges the industry is facing, some cultured meat start-ups remain optimistic.
Photo: IDTechEx
Despite the major challenges the industry is facing, some cultured meat start-ups remain optimistic.

In 2013, Dr. Mark Post of Maastricht University cooked and ate the first synthetic burger grown from cultured animal cells in front of a room full of journalists in London. Since then, the field of cultured meat, or "clean meat", has grown rapidly as start-ups worldwide compete to be the first company to bring a cultured meat product to market. But when will the first products be ready?

And will a lab grown steak be finding its way to our tables any time soon? The latest IDTechEx report, Plant-based and cultured meat 2020 to 2030: technologies, markets and forecasts in novel meat replacements by Dr. Michael Dent, combines in-depth analysis of the science and technology within the field with industry understanding to explore the future of cultured meat, comparing it with plant-based meat, which has experienced a similar surge in publicity in recent years.

Cultured meat industry is growing fast

The science behind cultured meat is fairly well established, with the major challenges being around costs, scale up and regulation. A sample of cells is first taken from a live animal and put into a tank called a bioreactor. Inside the bioreactor, the cells are fed a nutrient-rich broth called growth medium that enables them to grow and divide, allowing trillions of cells to be produced from a small sample. Once enough cells have been produced, they are turned into developed muscle and fat cells through a process called differentiation and harvested. Standard food processing technologies are then used to form the final product - meat.

Despite this optimism, cultured meat still has a long way to go before it appears on our dinner tables. The first cultured burger famously cost $280,000 to produce and, whilst costs have come down considerably since then, the price of production remains a challenge. The dominant production cost is growth medium, the nutrient rich broth used to grow the cells, which can cost around $400 per l, with conventional bioreactors requiring up to 600 l of medium to produce 1 kg of meat. Cultured meat start-ups are investing heavily in R&D to reduce this cost, although it will likely remain a challenge for many years.

Challenges lie ahead

Another major challenge is that of scale up. Producing cultured meat at commercial scale will be extremely challenging - no company yet has a scaled-up facility or supply chains in place. Whilst most of the processes used in cultured meat production are well established at a lab bench scale, few have been performed at scale and the technologies necessary to produce affordable cultured meat at commercial scale, such as advanced bioreactors, simply do not exist. Because the industry is so new, there is no ecosystem around cultured meat either. No potential partner company is investing in the R&D required to produce bioreactors, growth medium or growth factors at the required scale. Cultured meat companies could theoretically do this all themselves, but this will be very expensive and risky.

The other major challenge facing the cultured meat industry is government regulation. No jurisdiction has yet approved cultured meat for consumption and regulatory approval could take years, especially in the USA, EU and China, which are likely to be the largest markets. Approval in any jurisdiction is likely to require detailed safety data. No company has yet revealed any data about large scale consumer safety tests - it's unclear what, if any, tests have been done.

So when will the first products be ready? Despite the major challenges the industry is facing, some cultured meat start-ups remain optimistic. Josh Tetrick, CEO of JUST, has claimed that the company's cultured chicken nuggets have been ready for small scale commercialisation since 2018, despite still costing around $50 per nugget, and could be released as early as late 2019, pending regulatory approval.

Other companies are more conservative. Uma Valeti, CEO of Memphis Meats, has emphasised the importance of taking time to get the release right, rather than risking a PR disaster similar to the one experienced by producers of genetically-modified products - consumers are notoriously sceptical of biotechnology, especially within food. Regardless of companies' intentions, it is unlikely that cultured meat will find its way onto supermarket aisles any time soon. Instead the first products will likely appear in selected restaurants in a limited release, reserved for the more adventurous and wealthy diners.

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